Process engineering from lab to plant
Transfer your process from the lab to the plant and optimize it. Bridge between laboratory, pilot and production.
- Complex chemical processes under real operating constraints
- Lab → pilot → plant without losing process knowledge
- Clear interface between R&D, engineering and production to secure each milestone
Full cycle
From concept to start-up
Lab process
Clarify reaction scheme and critical parameters.
Industrial constraints
Select realistic equipment (agitation, heat transfer, process safety).
Pilot / pre-industrial
Test plans to validate scale-up and expose failure modes.
Transfer to production
Process dossiers and control logics ready for the shop floor.
Lab → pilot → plant, guided step by step.
About
MaxReact Engineering
Chemical Engineer and PhD in Chemistry, specialised in bridging laboratory development and industrial scale-up.
More than 10 years of experience acting as an interface between R&D, engineering, and operations to ensure process robustness and reliability.
Safety-first and operations-focused, with a bias to tangible results.
Maximilien Richald – MaxReact Engineering
From lab to plant.
Why scale-up is critical
Heat and mass transfer behave differently at production scale.
Industrial equipment imposes its own limits (materials, mixing, inerting, etc.)
Safety and availability constraints reveal risks that are invisible at lab scale.
Raw-material and operating variability becomes a critical quality factor when scaling to industrial level.
Without an end-to-end view, timelines and CAPEX spiral.
Full cycle
Full development cycle coverage
Lab process
- Clarify reaction scheme and critical parameters.
- Mass and energy balances to prepare sizing decisions.
Industrial constraints
- Select realistic equipment (agitation, heat transfer, process safety).
- Robustness against raw material variability and operational drifts.
Pilot / pre-industrial
- Test plans to validate scale-up and expose failure modes.
- Short learning loops with on-site teams.
Transfer to production
- Process dossiers and control logics ready for the shop floor.
- Start-up support and handover to operations.
Role of MaxReact Engineering
One accountable interface
- Clear interface across R&D, engineering and production.
- Anticipates technical risks and failure modes early.
- Structured yet pragmatic approach, anchored in the real process.
- Decisions backed by test data and simple, actionable models.
Core message
From lab to plant: de-risk scale-up before committing capital.
Outcomes
Outcome for you
An industrialisable process with a controlled operating envelope.
Safer technical decisions (equipment choices, CAPEX/OPEX impacts).
Managed lab → plant transition with documented learnings.
Solid basis for reliable production and future ramp-up.
Contact
Contact
Ready to secure your lab-to-plant move? Let’s talk about your process.