From lab to plant.

Process engineering from lab to plant

Transfer your process from the lab to the plant and optimize it. Bridge between laboratory, pilot and production.

  • Complex chemical processes under real operating constraints
  • Lab → pilot → plant without losing process knowledge
  • Clear interface between R&D, engineering and production to secure each milestone
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MaxReact Engineering - From lab to plant.

Full cycle

From concept to start-up

1

Lab process

Clarify reaction scheme and critical parameters.

2

Industrial constraints

Select realistic equipment (agitation, heat transfer, process safety).

3

Pilot / pre-industrial

Test plans to validate scale-up and expose failure modes.

4

Transfer to production

Process dossiers and control logics ready for the shop floor.

Lab → pilot → plant, guided step by step.

About

MaxReact Engineering

Chemical Engineer and PhD in Chemistry, specialised in bridging laboratory development and industrial scale-up.

More than 10 years of experience acting as an interface between R&D, engineering, and operations to ensure process robustness and reliability.

Safety-first and operations-focused, with a bias to tangible results.

Maximilien Richald – MaxReact Engineering

Portrait of Maximilien Richald

From lab to plant.

Why scale-up is critical

Scale-up under control

Heat and mass transfer behave differently at production scale.

Industrial equipment imposes its own limits (materials, mixing, inerting, etc.)

Safety and availability constraints reveal risks that are invisible at lab scale.

Raw-material and operating variability becomes a critical quality factor when scaling to industrial level.

Without an end-to-end view, timelines and CAPEX spiral.

Full cycle

Full development cycle coverage

Lab → pilot → plant with aligned technical and operational gates.
1

Lab process

  • Clarify reaction scheme and critical parameters.
  • Mass and energy balances to prepare sizing decisions.
2

Industrial constraints

  • Select realistic equipment (agitation, heat transfer, process safety).
  • Robustness against raw material variability and operational drifts.
3

Pilot / pre-industrial

  • Test plans to validate scale-up and expose failure modes.
  • Short learning loops with on-site teams.
4

Transfer to production

  • Process dossiers and control logics ready for the shop floor.
  • Start-up support and handover to operations.

Role of MaxReact Engineering

One accountable interface

  • Clear interface across R&D, engineering and production.
  • Anticipates technical risks and failure modes early.
  • Structured yet pragmatic approach, anchored in the real process.
  • Decisions backed by test data and simple, actionable models.

Core message

From lab to plant: de-risk scale-up before committing capital.

Outcomes

Outcome for you

An industrialisable process with a controlled operating envelope.

Safer technical decisions (equipment choices, CAPEX/OPEX impacts).

Managed lab → plant transition with documented learnings.

Solid basis for reliable production and future ramp-up.

Contact

Contact

Ready to secure your lab-to-plant move? Let’s talk about your process.

Location

Genappe, Belgium